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Take the Genesis Biosciences tour

Explore our state-of-the-art facility & learn more about our unrivalled staff expertise

 

Our equipment is industry-leading


Custom engineered, high-capacity fermenters housed within a well-planned newly rebuilt facility power our microbial production, allowing for enhanced process efficiency and extreme cleanliness that ensures each fermentation result is stable and pure. Compartmentalisation and enclosure of the upstream processing equipment eliminates risks of outside environmental contamination and improves safety and security. Purposely designed manual control overrides are in place to enable continued production if automation fails ensuring high levels of success when producing our or your strains.

Our fermenters along with our fermentation expertise enable us to successfully scale up from bench top pilot fermentations to a range of larger vessels to meet the varying needs of our customers.

For optimised downstream processing, our state-of-the-art spray dryer, fully contained centrifuge, and other downstream processing equipment are strategically placed in a fully separate, sanitised suite to meet compliance requirements. Our unique and proprietary CIP procedures focus on absolute sterility so you can be assured of the highest quality for our methods of production.

"We've made significant capital investment in our company and staff, which started with big improvements to our facility last year. We're continually striving to lead the way using better technologies within our industry."

Conrad Mielcuszny, CEO of Genesis Biosciences

 

Ensuring quality as standard in our workplace


With brand new antimicrobial flooring fitted in July 2018, our facility provides maximum safety and hygiene in fermentation, production, downstream processing and the warehouse areas.

Our previous lab expansion has supported our infrastructure for growth with the addition of two new labs that give us dedicated areas for additional research and development, three office suites for our technical staff and a new retention sample room.

All the walls and ceilings in our facility are upgraded with non-porous cleanable surfaces for improved sanitisation.

HVAC throughout our entire business delivers complete climate control for increased staff comfort, maximum energy efficiency and decreased environmental risks.

  • Brand new antimicrobial flooring
  • Maximum safety and hygiene in fermentation, production, downstream processing and the warehouse areas
  • Two new labs with dedicated areas for additional research and development
  • Three office suites for our technical staff
  • New retention sample room
  • Upgraded walls and ceilings with non-porous cleanable surfaces for improved sanitisation
  • HVAC throughout our entire business delivers complete climate control

Ensuring quality in our process and systems is paramount


Genesis Biosciences applies stringent Quality Control (QC) checks at all stages of the production process, from incoming inspection of raw materials, in-process and finished product quality control analysis to ongoing product stability surveillance. Our in-depth QC screening  processes ensure that all products meet our rigorous quality specifications.

In depth validation at critical control points throughout the manufacturing process allow close monitoring of spore count and ensures the absence of environmental contaminates from Cryotube to finished product.

Genesis Biosciences’ Compliance Taskforce is made up of highly experienced Quality Assurance and Quality Control personnel with extensive chemistry, fermentation and FDA inspection/auditing expertise. This ensures monitoring and preventative controls are implemented at critical control points throughout the fermentation and production processes in order to yield the highest quality product possible.

Our optimised processes deliver efficiency and the highest quality for our methods of production as we adhere to cGMP, ISO22000, HACCP and FSMA compliance. 

Ana Kewes

Regulatory Affairs / Safety Specialist

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Debbie Williams

Group Compliance Officer

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"Working at Genesis Biosciences means being part of something bigger. I come to work every day at a place where the core values match my own, and I can feel proud in my career."

Stephanie Vazquez, Sales Administrator

Explore our facility floorplan


It's our team that makes us special

Meet the team

Find out what makes our company unique


From our state-of-the-art fermentation equipment to our membership of the industry's most prestigious trade associations, find out how we're committed to leading the way in scientific advancement.

Laboratory equipment

  • Laminar Flow Hood
  • Spectrophotometer
  • BSL-2 Biological Hoods
  • Homogenizers
  • Biological Safety Cabinet
  • Autoclaves
  • Microscope
  • FOG Analyzer
  • Sub-zero freezer
  • Microplate Reader
  • Labware washer with DI rinse

Fermentation equipment

  • Fermentors: Benchtop/ 500L / 2000L / 4000L / 30000L
  • pH and Foam Control Tanks
  • Autoclaves
  • 1600L Batch tank
  • Centrifuge
  • Spray Dryer (100 kg/hour)
  • Air Scrubber System
  • Dust Collection System
  • Chill water systems
  • Steam Generators
  • Pressure/Air Generators
  • Parameter Controls (ph, temperature, dissolved oxygen)
  • Holding tanks

Production equipment

  • Liquid Batch Tanks: 220 Gallon / 1200 Gallon / 660 Gallon (x2) / 220 Gallon (x2) / 110 Gallon / 20 Gallon
  • Ribbon Blenders: 100 cft / 60 cft (x2) / 10 cft / 6 cft
  • Vertical Form Fill & Seal equipment

Essential processes

  • Genomic sequencing of the strains
  • 18-point in-process microbial validation program for each fermentation run
  • 25-point in-process fermentation environmental screening program
  • Independent departmental and process audits
  • Equipment validation
    • Cleaning
    • Calibration
    • Monitoring

Trade Associations

ISSA
FDA
Household Commercial
AFIA
SIMB

Find out more about our ethos & commitment to quality

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Our product ranges

The Evogen range provides high-quality, performance-driven, environmentally-responsible, solution-specific microbial products offering effective and sustainable alternatives to traditional chemical and microbial products across a wide range of industries.

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Evogen Professional consumer cleaning products



Evogen Professional is the complete cleaning range for the general public and the facilities management industry, covering everything from carpet cleaning to bathroom odours.

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Biosan range of feminine hygiene waste treatment products



The Biosan range of feminine hygiene waste treatment products is based on volatile plant extracts that are active throughout the sanitary bin, controlling micro-organisms and suppressing odours at source.

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Latest facility updates

Brand new flooring

We recently fitted brand new antimicrobial flooring in our US facility - watch our video to see it transform in under 2 minutes.

Watch the time-lapse video

Genesis Biosciences US facility - exterior, September 2018

Facility improvements

We're committed to investing in our facilities, our people, and our future - find out how we're doing it.

Read the article

Meet the experts

Our newly-strengthened core team bring over a century's experience and expertise - meet the transatlantic Genesis team.

Meet our people